Calculate conduit fill percentage per NEC Chapter 9 Tables 1, 4, and 5. Verify code compliance for any conduit and wire combination.
Conduit fill is the percentage of a raceway cross-section taken up by conductors. NEC Chapter 9, Table 1 caps fill at 53% for one wire, 31% for two wires, and 40% for three or more. Pull too many wires through too small a conduit and you risk insulation damage, heat buildup, and a failed inspection. This calculator handles EMT, IMC, RMC, PVC, and ENT in trade sizes 1/2" through 4", and it pulls cross-section data from NEC Chapter 9 Tables 4 and 5.
Fill percent equals the sum of conductor cross-sectional areas divided by the conduit interior area, expressed as a percent. NEC Chapter 9 Table 5 lists the area for each conductor type and size; Table 4 lists the interior area for each conduit type and trade size.
Fill % = (Σ conductor areas in in² ÷ conduit interior area in in²) × 100
Reference: NEC Chapter 9, Tables 1, 4, and 5
Three #12 THHN conductors in a 1/2" EMT run. Three or more conductors means the 40% fill rule applies.
Each #12 THHN is 0.0133 in². Three of them sum to 0.0399 in². A 1/2" EMT has 0.304 in² interior area. Fill = (0.0399 ÷ 0.304) × 100 = 13.1%.
13.1% is well under the 40% limit, so 1/2" EMT is compliant for this pull.
Use Qty for same wire • Add Wire for different sizes
1 conductor - 53% fill allowed (NEC Chapter 9, Table 1)